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Jolly Metal Products · Ludhiana, India
Inside the plant.
An integrated fastener manufacturing operation in Ludhiana, bringing forming, threading, finishing, inspection, tooling and packing under direct control-all within a 130,000 sq. ft. manufacturing unit equipped with imported machinery from Taiwan and Germany and an in-house tool room that designs and builds the dies behind every fastener we make.
Send your requirement
MANUFACTURING PATH
FROM WIRE, TO FINISHED FASTENER.
A clear view of the facilities behind the fastener. The applicable production route depends on the product form, material, grade and dimensions.
Manufacturing step
STAGE / 01
Raw Wire Storage
Material yard for incoming stainless, high-tensile and mild steel wire — sorted, tagged and traceable from intake to issue. Every coil is inspected against specification at receipt, making this the first quality checkpoint of every batch we produce.
STAGE / 02
Cold Heading
75 bolt formers covering diameters from M6 to M24 — all imported from Taiwan and Germany. These multi-station headers run at high speed with exceptionally low downtime, hold tight head tolerances batch after batch, and let us push consistent volume without compromising on metallurgy or finish.
STAGE / 03
Thread Rolling
We have 95 thread rolling machines for precision threading — paired with vibratory feeder attachments that keep the line running consistently with minimal manual handling. Threads are rolled, not cut — material is displaced rather than removed, which improves tensile strength, surface finish and dimensional accuracy of every fastener that leaves the line.
STAGE / 04
Nut Forming Plant
We have 28 nut formers covering a range from M5 to M30 — built around multiple die-station forming, high-speed mass production and custom nut manufacturing capability. These presses hold geometry and hardness across long, uninterrupted runs, and the multi-station setup lets us shape complex profiles in a single pass with minimal scrap.
STAGE / 05
Automatic Finishing Plant
We have 3 automatic finishing plants handling surface smoothing, deburring and edge rounding — improving both aesthetics and corrosion resistance of every part. Integrated tanks for degreasing, pickling and rinsing thoroughly clean the metal, delivering a consistent, blemish-free finish batch after batch with minimal manual touch.
STAGE / 06
Packing & Storage
The packing floor handles batch-wise packing, labelling and warehousing — and is equipped with automatic pouch packing, shrink packing and strapping machines to support the line. Every lot carries its own identification tag with full traceability, sits in dedicated warehouse zones, and is ready for dispatch the moment the order is confirmed.
03 / IN-HOUSE TOOL ROOM
WE DON'T BUY THE DIE. WE BUILD IT.
An integrated tool room means we can prototype a fastener, refine its die geometry, and run production – without leaving our gate. The result: faster development cycles and parts engineered to your exact spec.
TOOL-ROOM FACILITIES
- Lathe machines
- Surface grinders
- Tool & cutter grinder
- EDM
- Bandsaw & hacksaw machine
- Profile Projector
- CNC machines
- Vertical milling machine
- Cylindrical grinder
- CNC pantographs
- Universal Testing Machine (UTM)
WORKING FROM A DRAWING?
Send the drawing revision, material, dimensions, critical requirements and expected quantity. Feasibility and tooling needs are reviewed before the requirement is confirmed.
Send a drawing for review05 / Machinery on the floor
State of art machinery.
Production equipment, finishing systems and inspection support are selected around repeatability, traceability and reliable dispatch.
Automatic Zinc Plating Plant
Continuous Furnace
Electrical Discharge Machining (EDM)
CNC Machine
Automatic Assembly Machine
